On-Site Machine Tool Repair and Maintenance Services
Comprehensive Machine Tool Expertise
At Exact Machine Service, we pride ourselves on our extensive knowledge and experience in working with all types of manual and CNC machine tools. Our team of highly skilled engineers is equipped to handle a wide range of services, ensuring your machinery operates at peak performance.
Spindle Rebuild and Replacement
The spindle is the heart of any machine tool, and its proper functioning is crucial for precision and efficiency. Our engineers specialize in spindle rebuild and replacement services, restoring your equipment to its original specifications or even improving upon them.
Ball Screw Repair and Replacement
Ball screws are essential components in many machine tools, responsible for converting rotational motion into linear motion. We offer expert ball screw repair and replacement services to maintain the accuracy and smooth operation of your machinery.
CNC
Troubleshooting
When your CNC machine encounters issues, our team is ready to diagnose and resolve them quickly. We have extensive experience in troubleshooting a wide range of CNC systems, minimizing downtime and keeping your production on track.
Motor, Drive, and Power Supply Services
The electrical components of your machine tools are critical for their operation. Our engineers are well-versed in repairing and replacing motors, drives, and power supplies, ensuring your equipment runs smoothly and efficiently.
On-Site Machine
Tool Repair
We understand that downtime can be costly, which is why we offer complete on-site machine tool repair services. Our mobile teams are equipped with the necessary tools and expertise to diagnose and fix issues at your facility, minimizing disruption to your operations.
CNC Control Expertise
Exact Machine Service has trained engineers specializing in a wide range of CNC controls, including:
- Fanuc
- Siemens
- Acramatic
- Haas
- Centurion
- Yasnac
- Southwest Industries
- Mitsubishi
- Fagor
- Heidenhain
- Anilam
- ACU-RITE®
This extensive knowledge allows us to work on virtually any CNC system, providing you with comprehensive support regardless of your equipment's make or model.
Emergency Breakdown Repair
When production equipment fails, every minute counts. That's why we offer rapid response emergency breakdown repair services. Our goal is to have a team on-site within 24 hours of your call, minimizing downtime and getting your operations back on track as quickly as possible.
Our Emergency Response Process
Immediate Assessment:
Upon receiving your call, our team quickly assesses the situation to determine the urgency and required resources.Rapid Deployment:
We dispatch the most suitable team of engineers with the necessary tools and parts.On-Site Diagnosis:
Our experts quickly identify the root cause of the breakdown upon arrival.Swift Repair:
We work efficiently to repair the issue, often using parts from our extensive inventory.Testing and Verification:
Before considering the job complete, we thoroughly test the repaired equipment to ensure it's functioning correctly.Follow-up:
We provide a detailed report of the repair and offer recommendations for preventing similar issues in the future.
Inspection, Calibration & Laser Alignment
Maintaining the accuracy of your machine tools is crucial for producing high-quality parts. Our inspection, calibration, and laser alignment services ensure your equipment operates within specified tolerances.
Machine Tool Inspection
Our comprehensive inspection process includes:
- Geometric accuracy checks
- Spindle runout measurements
- Axis travel verification
- Backlash assessment
- Wear analysis of critical components
Precision Calibration
We use state-of-the-art equipment to calibrate your machine tools, including:
- Laser interferometers for linear axis calibration
- Electronic levels for rotary axis calibration
- Ball bar systems for circular interpolation testing
Laser Alignment Services
Our laser alignment services cover:
- Spindle alignment
- Rail straightness measurement
- Squareness checks between axes
- Flatness measurements of machine beds and tables
CNC and Manual Machine Tool Upgrades
Upgrading your existing machinery can often be a cost-effective alternative to purchasing new equipment. We offer a range of CNC and manual upgrade services to enhance the performance, accuracy, and capabilities of your machine tools.
CNC Upgrades
Our CNC upgrade services include:
- Control system replacements
- Axis drive upgrades
- Feedback system improvements
- Software updates and enhancements
Manual Machine Tool Upgrades
We can breathe new life into your manual machine tools with upgrades such as:
- Digital readout (DRO) installations
- Power feed additions
- Automatic tool changers
- CNC retrofits for increased automation
Preventative Maintenance Programs
Regular maintenance is key to maximizing the lifespan and performance of your machine tools. Our customized preventative maintenance programs are designed to keep your equipment in optimal condition, reducing unexpected breakdowns and extending the life of your machinery.
Our Preventative
Maintenance Approach
Initial Assessment:
We thoroughly evaluate your equipment to establish a baseline and identify any immediate concerns.Customized Plan:
Based on the assessment, we develop a tailored maintenance plan that fits your specific needs and production schedule.Regular Inspections:
Our technicians perform scheduled inspections to catch potential issues early.Proactive Repairs:
We address minor issues before they escalate into major problems.Lubrication Services:
Proper lubrication is crucial for machine longevity, and we ensure all components are adequately lubricated.Calibration Checks:
We perform regular calibration checks to maintain accuracy and precision.Documentation:
We maintain detailed records of all maintenance activities, providing you with a comprehensive service history.Continuous Improvement:
We regularly review and adjust our maintenance plans based on equipment performance and changing needs.
Benefits of Our Preventative
Maintenance Programs
Reduced Downtime:
Regular maintenance helps identify and address potential issues before they cause breakdowns.Improved Performance:
Well-maintained machines operate more efficiently and produce higher quality parts.Extended Equipment Life:
Proper care and timely interventions can significantly extend the useful life of your machinery.Cost Savings:
Preventative maintenance is often more cost-effective than reactive repairs and replacements.Increased Safety:
Regular inspections and maintenance help ensure your equipment operates safely.
Why Choose Exact Machine Service?
Expertise:
Our team of highly trained engineers has experience with a wide range of machine tools and CNC systems.Rapid Response:
We understand the importance of minimizing downtime and strive to provide quick, efficient service.Comprehensive Services:
From emergency repairs to preventative maintenance, we offer a full spectrum of machine tool services.Quality Assurance:
We stand behind our work, ensuring that all repairs and services meet the highest standards of quality.Customer-Centric Approach:
We work closely with you to understand your needs and provide tailored solutions.Continuous Learning:
Our team stays up-to-date with the latest technologies and techniques in the machine tool industry.Cost-Effective Solutions:
We focus on providing value, often finding ways to extend the life of your existing equipment.
At Exact Machine Service, we're committed to keeping your machine tools running at peak performance. Whether you need emergency repairs, regular maintenance, or are looking to upgrade your equipment, our team of experts is here to help. Contact Exact Machine Service today to learn more about how we can support your machining operations and help you achieve your production goals.