Preventative Maintenance Program

At Exact Machine Service, we understand that your manufacturing equipment is the lifeblood of your operations. That's why we offer comprehensive preventative maintenance programs designed to keep your machines running at peak performance, minimize unexpected downtime, and extend the lifespan of your valuable assets.

Whether you have a single machine or an entire facility full of equipment, we can develop a tailored preventative maintenance program to meet your specific needs and budget. Our expert technicians have extensive experience working with both conventional and CNC machine tools across a wide range of industries.

Benefits of Our Preventative Maintenance Programs

Implementing a proactive maintenance strategy with Exact Machine Service provides numerous advantages:

  • Reduced Downtime:
    Regular inspections and maintenance prevent unexpected breakdowns and costly emergency repairs.
  • Improved Productivity:
    Well-maintained machines operate more efficiently and produce higher quality parts.
  • Extended Equipment Life:
    Proper care and timely repairs significantly extend the useful life of your machine tools.
  • Lower Overall Costs:
    Preventative maintenance is far more cost-effective than reactive repairs in the long run.
  • Enhanced Safety:
    Regular inspections help identify potential safety hazards before they become dangerous.
  • Optimized Performance:
    We ensure your machines maintain their accuracy and capabilities over time.

Customizable Maintenance Solutions

We recognize that every manufacturing operation has unique requirements. That's why we offer flexible preventative maintenance programs that can be customized to your specific needs:

Mechanical Maintenance

Our mechanical maintenance services cover all the critical moving parts and systems of your machine tools:

  • Lubrication system inspection and service
  • Way and ball screw inspection and adjustment
  • Spindle analysis and maintenance
  • Belt and pulley inspection and replacement
  • Hydraulic and pneumatic system service
  • Coolant system cleaning and maintenance

Electrical Maintenance

We ensure the electrical and control systems of your machines are functioning optimally:

  • Control panel inspection and cleaning
  • Motor and drive system analysis
  • Wiring and connection inspection
  • Sensor and limit switch testing
  • PLC and CNC control system diagnostics
  • Power supply and transformer checks

Precision Calibration

Maintaining the accuracy of your machine tools is crucial for producing quality parts:

  • Geometric accuracy testing
  • Laser interferometer measurements
  • Ballbar testing and analysis
  • Volumetric compensation
  • Axis alignment and squareness checks
  • Rotary axis calibration

Ballbar Calibration Checks

Our preventative maintenance programs can include regular ballbar calibration checks to ensure the ongoing accuracy and performance of your CNC machines. Ballbar testing allows us to:

  • Quickly assess overall machine performance
  • Identify mechanical, electrical, and alignment issues
  • Provide detailed reports on machine condition
  • Track machine performance over time
  • Recommend specific corrective actions

Tailored Maintenance Schedules

We work closely with you to develop a maintenance schedule that aligns with your production demands and machine usage. Options include:

  • Monthly, quarterly, or annual maintenance visits
  • After-hours and weekend service to minimize production disruptions
  • Emergency response plans for critical breakdowns
  • Remote monitoring and diagnostics for select machine systems

Comprehensive Documentation and Reporting

With every maintenance visit, our technicians provide detailed documentation of all work performed, including:

  • Inspection checklists and findings
  • Maintenance actions taken
  • Recommendations for future repairs or upgrades
  • Performance trend analysis
  • Compliance documentation for quality certifications

This thorough record-keeping helps you track the health of your machines over time and make informed decisions about future maintenance and capital investments.

Expert Technicians and Advanced Tools

Our preventative maintenance programs are performed by highly skilled technicians with years of experience across a wide range of machine tools and industries. They are equipped with state-of-the-art diagnostic tools and precision measuring equipment to ensure accurate assessments and effective maintenance.

Comprehensive Machine Tool Services

In addition to our preventative maintenance programs, Exact Machine Service offers a full range of machine tool services to keep your equipment operating at its best:

  • Machine Tool Repair:
    When breakdowns occur, our experienced technicians provide fast, reliable repair services to get you back up and running quickly. We service all major brands and types of machine tools.
  • CNC and Manual Machine Tool Upgrades:
    Breathe new life into your older equipment with our upgrade services. We can retrofit manual machines with CNC controls or update outdated CNC systems to improve performance and capabilities.
  • Inspection, Calibration, and Laser Alignment:
    Ensure the ongoing accuracy and quality of your machining operations with our precision measurement and alignment services. We use advanced laser and electronic measuring systems for unparalleled accuracy.
  • Training and Support:
    We offer operator and maintenance training to help your team get the most out of your equipment and maintain it properly between our scheduled visits.

Industries Served

Our preventative maintenance programs cater to a wide range of manufacturing industries, including:

  • Aerospace
  • Automotive
  • Medical devices
  • Oil and gas
  • General machining
  • Mold and die
  • Electronics
  • Defense

Why Choose Exact Machine Service?

With decades of experience and a commitment to excellence, Exact Machine Service is your trusted partner for machine tool maintenance and support:

  • Expertise:
    Our technicians have extensive knowledge across all major machine tool brands and types.
  • Flexibility:
    We tailor our services to meet your specific needs and schedule.
  • Quality:
    We use only high-quality parts and precision measuring equipment.
  • Responsiveness:
    Fast turnaround times and emergency support when you need it most.
  • Value:
    Competitive pricing and programs designed to maximize your ROI.

Get Started with a Customized Maintenance Program

Don't wait for a breakdown to impact your production. Contact Exact Machine Service today to discuss how our preventative maintenance programs can benefit your operations. We'll work with you to develop a customized plan that keeps your machines running smoothly, accurately, and efficiently for years to come.